Food Technology and Biotechnology

Bacterial strains and growth conditions

Corynebacterium glutamicum ATCC 13287 was obtained from LOCK 105 collection (Lodz, Poland). This microorganism is an auxotrophic mutant unable to synthesise homoserine (33). Other strains were selected from the culture of the parental strain. Bacterial cultures were kept frozen at –20 °C in glycerol stocks. Before use, they were activated overnight on complex medium consisting of (in g/L): beef extract 10, bactopeptone 10, yeast extract 5 and agar 10 (all from BTL, Lodz, Poland), and NaCl 3 (Chempur, Piekary Slaskie, Poland), at 30 or 44 °C depending on the strain requirement. Biomass was propagated in the complex medium containing (in g/L): beef extract 10, bactopeptone 10 and yeast extract 5 (all from BTL), and NaCl 3 (Chempur), during 18 h in a shake flask culture at 180 rpm and 30 or 44 °C. We evaluated the bacterial growth and carbon source consumption of activated strains, which were first cultured for 18 h at 30 or 44 °C in shake flasks (180 rpm) containing medium A composed of (in g/L): glucose 20, (NH₄)₂SO₄ 6.6, KH₂PO₄ 1, MgSO₄^.7H₂O 0.2, FeSO₄^.7H₂O 0.01 and CaCl₂ 0.01 (all from Chempur), casein hydrolysate 10 (BTL), with 100 μg/L d -biotin (Sigma-Aldrich, Merck, St. Louis, MO, USA) and if necessary 500 μg/L thiamine (Sigma-Aldrich, Merck). Then, the proliferated cells were transferred to medium B containing (in g/L): glucose 100, (NH₄)₂SO₄ 6.6, KH₂PO₄ 1, MgSO₄^.7H₂O 0.2, FeSO₄^.7H₂O 0.01 and CaCl₂ 0.01 (all from Chempur), with 100 μg/L d-biotin and if necessary 500 μg/L thiamine (both from Sigma-Aldrich, Merck), and cultured under the same conditions.

Selection of revertants

Previously activated ATCC 13287 strain was proliferated overnight in shake flask culture at 180 rpm and 30 °C on complex medium adjusting the absorbance to A_{540 nm}=2.2 (concentration about 6 g/L). After that, the biomass was centrifuged (model MPW-365; JW Electronic, Warsaw, Poland) at 7000×g and 4 °C for 4 min and washed twice with 0.85% saline solution, then plated on medium A without homoserine, and solidified by the addition of 2 g/L agar (BTL). After 48 h of incubation at 30 °C, single colonies were isolated. The growth rate of each clone was measured as described previously.

Selection of thermotolerant strains on complex medium

Selected revertants and the reference strain C. glutamicum ATCC 13287 were activated and proliferated in complex medium at 30 °C. Thick suspensions of the bacterial cells with A_{540 nm}=5 (concentration about 13.5 g/L) were seeded on solidified complex agar and incubated for 24 h at 44 °C. All visible colonies were isolated and their growth and carbon source consumption were compared.

Selection of thermotolerant strains on mineral media

The variants of the strain selected in the previous step were activated and then propagated overnight at 44 °C in medium A. Then, bacterial cells were seeded on plates with medium A solidified by the addition of 2 g/L agar (BTL, Lodz, Poland), which contained instead of glucose (in g/L): citrate 15 or 10 (Chempur) with glutamic acid 5 (Warchem, Warsaw, Poland), or succinate 15 or 10 (Sigma-Aldrich, Merck) with glutamic acid 5 (Warchem). Positive controls were seeded on the medium A solidified by the addition of 2 g/L agar (BTL) and negative controls on the same medium without the addition of carbon source. The cultures were incubated at 44 °C for 72 h. Then, single colonies were isolated and their growth and glucose consumption were tested.

Determination of optimal growth temperature

Reference strain C. glutamicum ATCC 13287 and other strains selected at various stages of growth were used. All strains were activated and propagated at 35 °C in medium A. The biomass was then transferred to medium B and the cultures were cultivated at 20, 25, 30, 35, 40, 45 or 50 °C. After 24 h of incubation, the biomass concentration was measured.

Comparison of organic acid production under oxygen-limiting conditions by strains isolated at various stages 
of selection

The strains used previously for determination of optimal growth temperatures were tested for organic acid production, in particular, lactic, succinic and acetic acids. Strains were activated and cultivated in shake flasks in medium A for 18 h at 180 rpm and 30 or 44 °C, depending on their requirements. Then, the cells were centrifuged (model MPW-365; JW Electronic) at 7000×g and 4 °C for 4 min, and transferred to medium B with the addition of 45 g/L CaCO₃ (Chempur), so as the initial biomass concentration in each culture was approx. 10 g/L. The fermentations were performed for 24 h in tightly closed shake flasks (at 100 rpm), filled with the medium up to 2/3 of the total volume, at 30 or 44 °C, depending on the strain requirements.

Determination of biomass concentration

Samples were collected every 24 h. Cell growth was monitored at A_{540 nm} using T60V UV-Vis spectrophotometer (PG Instruments Ltd, Leicestershire, UK). The biomass was calculated according to a standard curve, where 0.1 g/L is equivalent to A_{540 nm}=0.272.

Measurement of the substrate and organic acid concentration

For the evaluation of lactic, succinic and acetic acids as well as glucose concentration, the samples were centrifuged (model MPW-365; JW Electronic) at 9000×g and 4 °C for 10 min, and the supernatants were analyzed with Surveyor Plus HPLC with refractive index (RI) plus detector (Thermo Fisher Scientific, Waltham, MA, USA) on the Aminex HPX-87H column (Bio-Rad, Hercules, CA, USA). Chromatographic separation was carried out with 10 µL of the sample at 60 °C in the presence of 5 mM sulfuric acid (Sigma-Aldrich, Merck) as eluent, and flow velocity was equal to 0.6 mL/min.

Stereospecificity of lactic acid

The concentration of l- and d-lactic acid was determined by the enzymatic method, using d-/l-lactic acid (d-/l-lactate) assay kit (Megazyme, Bray, Wicklow, Ireland). All solutions and necessary standards were prepared in accordance with the manufacturer's instructions. Measurements were performed using T60 UV-Vis spectrophotometer (PG Instruments Ltd).

Statistical analysis

The calculations, including mean values and standard deviations, were made using Excel Professional 2007 (33). The production yield (Y_PS) and productivity Q_P were determined using the following equations:
and
where Δc_P and Δc_S are the changes in product and substrate concentration respectively, and t is fermentation time.

Isolation of revertants

Corynebacterium glutamicum ATCC 13287 is a homoserine dehydrogenase (hom)-deficient mutant derived from its parent prototrophic strain ATCC 13032, which had been subjected to mutagenesis by UV irradiation aimed at blocking the pathway leading to homoserine biosynthesis. As a result, the strain was incapable of the biosynthesis of l-homoserine and proteinogenic amino acids, i.e. l-methionine and l-threonine, and other substances whose precursors are intermediates of the described pathway. The mutation also deregulated the control of aspartate kinase activity, which is allosterically inhibited by an excess of two effectors: l-threonine and l-lysine (34). Inability to biosynthesise homoserine results in methionine and threonine insufficiency. Hence, these mutants require medium supplementation with homoserine or threonine together with methionine. Due to economic reasons, this is a significant disadvantage for most potential applications. Therefore, we tried to obtain spontaneous revertants which can synthesise homoserine.

As a result, seven clones were isolated: RW.A, RW.B, RW.C, RW.D, RW.E, RW.F and RW.G. To evaluate their ability to biosynthesise homoserine, the strains were cultivated for 24 h in the defined mineral medium A without homoserine or threonine and methionine. Then, biomass concentration was measured in each sample (Fig. 1). Surprisingly, all strains were able to grow, even ATCC 13287. Nevertheless, its biomass concentration was significantly lower (0.59 g/L) than in strains RW.C and RW.E, which reached 2.46 and 2.31 g/L respectively. This phenomenon may be owing to the spontaneous reversion of parental strain to the homoserine prototrophy. The estimated frequency of spontaneous mutations is 10^–10–10^–9 on a pair of nucleotides, for the generation of bacteria (35). Therefore, it is not surprising that we obtained only seven strains with homoserine prototrophy. It is worth noting that the genetic traits of each bacterial culture are not homogenous. Thus, single bacterial cells may have slightly different metabolic characteristics.

Fig. 1

Comparison of the biomass concentration after 24 h of cultivation in the mineral medium A without homoserine or threonine and methionine. ATCC 13287=auxotrophic mutant unable to biosynthesise homoserine; RW.A, RW.B, RW.C, RW.D, RW.E, RW.F, RW.G=revertants with homoserine prototrophy

The parent culture of ATCC 13287 undergoes spontaneous reversion from auxotrophic to prototrophic, capable of homoserine biosynthesis. Moreover, it is very likely that other unpredictable changes in their genome sequences occurred. Various mutations and reversions can result in slightly different metabolic abilities. Therefore, isolated spontaneous revertants were excellent material for further studies. To increase the chance for thermotolerant strain isolation, revertants RW.C and RW.E, which exhibited the highest growth, were chosen.

Isolation of thermotolerant strains on complex media

In recent years, the spectrum of products possible to obtain with C. glutamicum has increased. In parallel, state of the art technologies using this microorganism have become not only more efficient but also cheaper. Searching for thermotolerant C. glutamicum strains able to grow at temperatures above 40 °C is part of this trend. The use of such microorganisms significantly reduces the costs of cooling of the fermentation medium, which is very important, especially during summer time and in the tropical climate. It also reduces the risk of contamination by mesophilic microflora and allows conducting the simultaneous saccharification and fermentation of waste carbon sources. Optimal operating temperatures for enzymes used in these processes are usually above 40 °C. For this reason, production technologies using C. glutamicum have so far not been available (36-38).

Complex media are composed of extracts or hydrolysates prepared from yeast, beef, soy and plenty of other organic matter. They are sources of proteins and amino acids, and thus may play an important role in the protection of the cells against harsh environmental conditions, such as high temperature. Hence, using complex media, it is more feasible to select single bacterial cells capable of remaining metabolically active at the temperature much higher than previously described as maximum.

Parental strain ATCC 13287 and revertants RW.C and RW.E were used for selection of mutants able to grow in the complex medium at 44 °C. Suspensions of cells were plated directly on solid complex medium. It is known that already at 40 °C the proliferation of C. glutamicum cells is significantly inhibited (23, 26). Surprisingly, after 24 h of incubation at 44 °C, single colonies were formed – four ATCC 13287, four RW.E and two RW.C. The colonies of auxotrophic (W44.1, W44.2, W44.3 and W44.4) and prototrophic revertants (RW44.1, RW44.2, RW44.3, RW44.4, RW44.5, RW44.6, RW44.7 and RW44.8) were isolated and their ability to grow and utilise carbon source (Fig. 2) was tested.

Fig. 2

Comparison of the biomass growth rate and consumption of glucose in the cultures of strains capable of growing at 44 °C: a) and b) auxotrophic strains (W44.1-W44.4), and c) and d) revertants with homoserine prototrophy (RW44.1-RW44.6)

As it was shown, there were no drastic differences in the growth and glucose consumption. However, only four strains, W44.1, W44.2, RW44.1 and RW44.2, achieved a biomass concentration of 4 g/L or higher. The clones also exhibited sufficient metabolic activity, and after 72 h of incubation utilised about 62, 63, 54 and 53 g/L of glucose respectively. Hence, these strains were used in the next round of selection.

Complex culture media contain various substances which enable cells to outlast in hostile temperature conditions. Nonetheless, the expression of some genes may still be interrupted by the temperature factor. To obtain variants of the bacteria that exhibit higher metabolic activity at the temperature above 40 °C, their selection on media which include defined carbon source was carried out.

Obtaining thermotolerant strains on mineral media

To select the strains with higher metabolic activity at 44 °C, we used sodium succinate or citrate as a sole carbon source. Both compounds are intermediates of the tricarboxylic acid cycle (TCA). Moreover, it is known that the expression of enzymes involved in their metabolism is strongly influenced by the temperature factor (21). Additionally, to complement TCA in supplementary carbon and nitrogen source, sodium glutamate was added.

Dense suspensions of the bacterial cells (A_{540 nm}≈5) were seeded on mineral media with specified substrates as well as on control plates. After 24 h of incubation at 44 °C, the growth was not observed on negative control, the positive controls were densely covered with colonies (data not shown), while on media with citrate or succinate single colonies were formed (Fig. 3). Unexpectedly, the colonies varied in colour and size depending on the type of carbon source. The most interesting results were observed when the selection was performed on medium with citrate or citrate with glutamate (Fig. 3a; due to similar results, only one plate is shown). On a single plate, the colonies varied considerably. Their size was diverse and they were of different colours: creamy (WC44.4, WCG44.2, RC44.7, RCG44.6 and RCG44.7), yellow (WC44.3, RC44.5, RC44.6, RCG44.4 and RCG44.5) and deep orange (WC44.1, WC44.2, WCG44.1, WCG44.3, RC44.1, RC44.2, RC44.3, RC44.4, RCG44.1, RCG44.2, RCG44.3 and RCG44.8). In the presence of succinate colonies were creamy and small (Fig. 3b). If the glutamate was added they were deep orange and much bigger (Fig. 3c).

Fig. 3

Morphology of the colonies growing on various carbon sources: a) citrate or citrate with glutamate (due to similar results, only one plate is shown), b) succinate and c) succinate with glutamate

Some of the C. glutamicum strains (e.g. ATCC 13032) produce carotenoids (39). Their synthesis begins with the universal precursor formation: isopentenyl pyrophosphate and its isomer dimethylallyl pyrophosphate. They are derived from the methylerythritol phosphate pathway, which starts by condensation of pyruvate and glyceraldehyde 3-phosphate (39–43). During growth at the temperature above 40 °C, the pyruvate is accumulated in C. glutamicum cells and because it is toxic, it is converted into other less detrimental substances. The easiest way is to transform the pyruvate into lactic acid, which is easily secreted (22). The excess of pyruvate may also promote carotenoid formation. Therefore, strains growing as orange pigmented colonies on medium with citrate can exhibit high glycolytic activity and potentially the increased ability to biosynthesise l-lactic acid. The conducted selection could lead to a set of strains with different properties. To evaluate this hypothesis, from each medium overall 37 colonies were isolated and their growth and glucose consumption were tested at 40 °C.

An interesting phenomenon was observed for strains isolated from media containing citrate as well as citrate and glutamate. Although the selected microorganisms did not show prominent differences in growth, the glucose consumption was significantly more rapid (Fig. 4) in the cultures of C. glutamicum thermotolerant strains, growing as deep orange colonies, than creamy-coloured and yellow ones, which did not show any regularity in their response. It was striking that after the first 24 h of fermentation, all orange strains used 55% glucose, while others usually utilised about 41%. Therefore, it can be concluded that the ability to form orange pigment is the indicator of increased metabolic activity.

Fig. 4

Biomass concentration of the cultures of the strains grown at 44 °C, isolated from mineral medium containing citrate (WC.44 and RC.44) or citrate with glutamate (WCG.44 and RCG.44) as a sole carbon source: a and b) orange colonies, c) yellow colonies, d) creamy colonies and e-h) their respective glucose consumption. WC.44 and WCG.44=homoserine auxotrophic mutants, RC.44 and RCG.44=revertants with homoserine prototrophy

For comparison, strains isolated from mineral media with succinate or succinate with glutamate reached a similar biomass concentration – about 3 g/L (Fig. 5a and Fig. 5b). However, there was a possibility to isolate clones exhibiting significantly improved properties (Fig. 5c and Fig. 5d), such as WB44.3, WBG44.2 and RBG44.3. These strains had the highest glucose consumption. After the first 24 h, WB44.3 and WBG44.2 utilised 61 and 64% of glucose, respectively. Other strains were able to use it from 20% (RB44.3) to 55% (RBG44.5).

Fig. 5

Biomass concentration in cultures of the strains grown at 44 °C isolated from the mineral medium containing: a) succinate or b) succinate with glutamate, and c and d) their respective glucose consumption. WB.44 and WBG.44=homoserine auxotrophic mutants, RB.44 and RBG.44=revertants with homoserine prototrophy

Comparison of growth temperatures of strains at various stages

To evaluate the effectiveness of the proposed selection method, the growth of nine strains: ATCC 13287, RW.C, W44.2, RW44.2, RCG44.3, RC44.4, WBG44.4, RB44.2 and RBG44.5 was measured at different temperatures (Fig. 6). Strains ATCC 13287 and RW.C were able to grow in the temperature range of 20–45 °C. However, the biomass concentration was the highest between 25–35 °C with an optimum at 30 °C. The optimal growth temperature for strains isolated after incubation at 44 °C on the complex medium (W44.2 and RW44.2) was higher than for parental strain and revertant and reached 35 °C, but equally good conditions for cell proliferation were also at 40 °C. Strains RCG44.3, RC44.4, WBG44.4, RB44.2 and RBG44.5, which had been isolated from the mineral media, after incubation at 44 °C, were capable of growing in the temperature range of 25–45 °C. Estimated optimal growth temperature, in most cases, was the highest and reached 40 °C.

Fig. 6

Comparison of biomass concentration (g/L) at different temperatures of strains isolated at diverse stages of selection; red=more than 3, orange=2-3, yellow=1-2, green=less than 1, blue=no growth

Noteworthy are properties of strain RCG44.3. It grew well in the temperature range of 35–45 °C, with the final biomass concentration greater than 3 g/L of dry cell mass. Its optimal growth temperature is significantly higher than of the parental strain, C. glutamicum ATCC 13287. Presented results confirm that selected strains exhibit increased tolerance of the temperature above 40 °C.

Organic acid production under oxygen-limiting conditions by strains isolated at various growth stages

The organic acid biosynthesis by C. glutamicum is usually carried out under oxygen deprivation conditions, which inhibit the bacterial growth. Therefore, the carbon source can be more efficiently converted to organic acids. Moreover, it can be carried out in mineral media, without the addition of nitrogen sources, affecting the costs associated with the production and purification of organic acids (3, 32, 44–47). However, the simultaneous influence of both factors, limitation of aeration and elevated temperature, on the biosynthesis of organic acids by C. glutamicum has not been described so far.

As it was mentioned, the temperature affects the expression of genes involved, among others, in central metabolism. For this reason, changes in the organic acid production rate can be observed. The ability to biosynthesise lactic, succinic and acetic acids by selected strains: ATCC 13287, RW.C, W44.2, RW44.2, RCG44.3, RC44.4, WBG44.4, RB44.2 and RBG44.5 was evaluated (Table 1). After 24 h of incubation under oxygen limitation conditions, all of them produced mainly lactic acid. Its concentration depended on the strain, but was considerably higher in the cultures of RCG44.3, RC44.4, WBG44.4, RB44.2 and RBG44.5, reaching 27.1, 24.2, 20.2, 22.1 and 23.8 g/L respectively, than in ATCC 13287 and RW.C, which produced about 15 g/L. It should also be emphasized that all of the C. glutamicum strains produced exclusively l-lactic acid (Table 1). Lactic acid productivity (Q_P) was noticeably higher for strains capable of fermenting at 44 °C. For instance, Q_P for RW44.2, RCG44.3, RC44.4, WBG44.4, RB44.2 and RBG44.5 reached respectively 0.82, 1.13, 1.01, 0.84, 0.92 and 0.99 g/(L·h), while for the parental strain ATCC 13287, it reached 0.62 g/(L·h). Also, the lactic acid yield (Y_PS) is affected by the temperature factor. The thermotolerant strains isolated from mineral media with citrate or succinate as a sole carbon source convert more than half of the glucose to lactic acid. For comparison, in the cultures of strains growing at 30 °C (ATCC 13287 and RW.C), the Y_PS value reached about 0.40 g/g. The influence of temperature is evident also in succinic and acetic acid biosynthesis. The highest concentration of succinate was observed in the culture of ATCC 13287, where it reached 3.20 g/L, while in the cultures of thermotolerant strains its amount did not exceed 1.20 g/L. The opposite tendency was observed for acetic acid formation. Its concentration increased significantly in the fermentation medium among thermotolerant strains. Parental strain ATCC 13287 produced 0.31 g/L of acetate, while the thermotolerant strains isolated from mineral media with citrate or succinate as a sole carbon source synthesised at least ten times more of this metabolite.

The influence of elevated temperature on the biosynthesis of organic acids is unquestionable. The presented results confirmed previous observations published by Delaunay et al. (22), who described the influence of temperature on C. glutamicum 2262 metabolism. Increasing it from 33 to 39 °C, they observed a decrease in the biomass growth and increase in the concentration of lactic, succinic, acetic, pyruvic, citric and butyric acids, as well as in trehalose, α-ketoglutarate and dihydroxyacetone. Subsequent studies, carried out at 31–41 °C, confirmed these observations. Despite the aeration, the concentration of lactic acid reached 21.5 g/L (23).

The thermotolerant strains of C. glutamicum can be an attractive solution in particular for the production of optically pure l-lactic acid. Thus far, only mesophilic strains have been used for this purpose. Khuat et al. (48) used mesophilic C. glutamicum 2264. In batch fermentation, the strain produced 27 g/L of lactic acid, while in fed-batch fermentation its concentration reached 55.8 g/L, with productivity (Q_P) of 1.3 and 0.25 g/(L·h) respectively. C. glutamicum R produced 95 g/L lactic acid in a two-stage batch fermentation, with high volumetric productivity of 15.8 g/(L·h); however, the biomass concentration was 60 g/L (3). For d-lactic acid biosynthesis, a similar system was used. A genetically modified C. glutamicum ∆ldhA/pCRB204 produced d-lactic acid with high optical purity (>99.9%), reaching the concentration of 120 g/L, and productivity of 4.0 g/(L·h) (4).

The thermotolerant strains of C. glutamicum are not a ready solution for the biosynthesis of lactic acid. However, the described studies clearly show their potential – cultivation at elevated temperature results in physiological changes that are beneficial for this process.