getpdf  NLM-PubMed-Logo  doi: 10.17113/ftb.55.04.17.5479  

Effect of Resistant Starch and β-Glucan Combination on Oxidative Stability, Frying Performance, Microbial Count and Shelf Life of Prebiotic Sausage During Refrigerated Storage


Roghayeh Amini Sarteshnizi1orcid tiny, Hedayat Hosseini1orcid tiny, Nader Karimian Khosroshahi2orcid tinyFarzane Shahraz1orcid tiny, Amin Mousavi Khaneghah3*orcid tiny, Manije Kamran1orcid tiny, Rozita Komeili1orcid tiny and Emma Chiavaro4orcid tiny

1Food Sciences and Technology Department, National Nutrition and Food Technology Research Institute,
Faculty of Nutrition Sciences and Food Technology, Shahid Beheshti University of Medical Sciences,
1981619573 Tehran, Iran
2Department of Food and Drugs, Tabriz University of Medical Sciences, 5165665931 Tabriz, Iran
3Department of Food Science, Faculty of Food Engineering, State University of Campinas (UNICAMP), Rua
Monteiro Lobato 80, 13083-862 Campinas, SP, Brazil
4Department of Food and Drugs, University of Parma, Parco Area delle Scienze 27/A,
IT-43124 Parma, Italy


Article history:
Received: August 19, 2017
Accepted: October 30, 2017
cc


Key words:
prebiotic sausages, β-glucan extract, resistant starch, oxidation, microbial growth


Summary:
This study aims to evaluate the performance of two types of prebiotic sausages formulated with resistant starch (RS) and β-glucan (BG) extract (in ratios of 2.22:1.33 and 2.75:1.88) during frying and chilled storage. The oxidative stability indices and microbial counts were determined. The  ncorporation of two types of prebiotic dietary fibre increased frying loss and oil absorption. However, the moisture content of prebiotic sausages after production was higher than of conventional sausages and it decreased significantly during storage. The use of sausage sample containing 2.22 % RS and 1.33 % BG as a recommended formulation can decrease fat oxidation of sausages during storage due to antioxidant properties of BG extract, but higher levels of RS and BG could not be used due to further increase in fat oxidation. Total viable count increased up to day 45 and decreased afterwards. The addition of BG extract improved the antioxidant properties of sausages. Additionally, the antimicrobial properties of BG and moisture reduction could inhibit microbial growth. Moreover, the addition of RS caused an increase in thiobarbituric acid and peroxide values.



*Corresponding authors:  tel3  +982 122 376 426
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                                              email3  This email address is being protected from spambots. You need JavaScript enabled to view it. (Hosseini)
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                                             fax2  +55(19) 3521 2153                                 
                                              email3  This email address is being protected from spambots. You need JavaScript enabled to view it. (Mousavi Khaneghah)

Introduction

Functional food as one of the newly introduced topics in food science is a point of interest. It can be defined as ‘whole foods and fortified, enriched, or enhanced foods that have a potentially beneficial effect on health when consumed as part of a varied diet on a regular basis, at effective levels’ (1). The addition of functional ingredients such as prebiotics into food products is one of the common approaches for the development of functional foods (2). Among the prebiotics, incorporation of cereal-based ingredients such as β-glucan (BG) and resistant starch (RS) is highly ranked due to beneficial impacts as well as moderated formulation from the economic aspects (3, 4).

β-glucan is a soluble dietary fibre that mainly consists of the linear polysaccharide (1→3),(1→4)-β-d-glucan (3). It has been used as a fat replacer and functional ingredient in meat products (5). According to Thondre et al. (6), health benefits of BG extracts can be correlated with their polyphenol and antioxidant contents, depending on the method of preparation as well as purity.

Resistant starch is a non-digestible carbohydrate that can be partially or entirely fermented by gut microflora (7). Reducing faecal transit time, decreasing postprandial blood glucose, causing lipid metabolism and prebiotic function can be mentioned as some of the beneficial effects of RS addition (8). Using this approach, a new prebiotic sausage formulation was optimized by D-optimal mixture design. The best formulation contained 1.33% BG extract and 2.22% RS (9).

The stability assessment of a newly introduced food product regarding shelf life and growth of spoilage microorganisms is crucial (10). The storage time until the appearance of spoilage can be defined as ‘shelf life’ of meat and meat products. Namely, the defined maximum acceptable levels of the microbial growth, unacceptable off-odour/off-flavour or appearance are factors that are used to determine the point of spoilage (11). Unacceptable sensory characteristics may be related to some kind of deteriorations such as lipid oxidation, while both spoilage and foodborne diseases can be correlated with microbial growth (12). The addition of antioxidant compounds into fresh and processed meat could offer further delays in the development of off-flavours and, consequently prevent oxidative rancidity (13). Moreover, some of the natural antioxidants could exhibit antimicrobial activity against a wide range of microorganisms (12).

The current study was undertaken to investigate the effect of addition of resistant starch and β-glucan extract on the lipid oxidation and microbial counts during 60 days of refrigerated storage as well as frying performance of prebiotic sausages.

Materials and Methods

Materials, sausage manufacturing and chilled storage

The lean beef was supplied by Tehran Meat Products Company (Tehran, Iran). The oat β-glucan extract (mass fraction 34 g/100 g) was obtained from PromOat™ (Biovelop International AB, Kimstad, Sweden). Resistant starch (RS2), Hi-Maize 260, was purchased from National Starch Food Innovation (National Starch and Chemical Company, Bridgewater, NJ, USA). Hi-Maize 260 contained 60 g RS per 100 g of total starch based on total dietary fibre analysis.

The basic formulation consisted of (in %): lean beef 55 with fat about 12.8, soybean oil 10, sodium chloride 1.5, sodium polyphosphate 0.35, sodium nitrate 0.012, ascorbic acid 0.02, red pepper 0.2, ginger 0.2, savory 0.1, garlic powder 0.2 and water 17.42, which altogether comprised 85% of the mixture, prepared using a cutter (Talsa K-15, Valencia, Spain) at 3500 rpm. A portion of about 4250 g of the basic formulation (85%) was mixed with the experimental ingredients (BG, RS and wheat starch) as follows: 6% wheat starch (control); 2.22 RS, 1.33 BG and 2.46% wheat starch (sausage 1); 2.75 RS, 1.88 BG and 1.38% wheat starch (sausage 2); 5% water and 4% wheat starch were added, and then the mixture was completely blended. The protocol for adding BG and RS to the mixture was adjusted according to D-optimal mixture design described by Amini Sarteshnizi et al. (9), where 13 formulations of prebiotic sausages were designed by Design-Expert software using the component ranges as follows: 1<BG<3, 2<RS<3, 1<wheat starch<3. After sensory and physicochemical evaluations, an optimum combination of BG extract and RS was obtained based on overall acceptability, cooking yield, frying loss and hardness. The formulation with the highest desirability (0.878) contained 1.33% BG extract, 2.22% RS and 2.46% wheat starch (9). This formulation and a formulation with a higher level of prebiotic ingredients (1.88% BG and 2.75% RS) and an acceptable desirability were selected for shelf life evaluation. After sausage production, the sausages were packed in vacuum packages and cooked in a steam oven at 80 °C for 60 min until reaching an internal temperature of 72-73 °C. Three replicates of each sample were produced. Sausage samples were stored at (4±1) °C for 60 days. The proposed microbial and chemical analyses were carried out at storage intervals of 0, 15, 30, 45 and 60 days.

Proximate composition and pH

Protein, moisture, ash, crude fibre and fat contents were determined in triplicate for each sample according to methods recommended by AOAC (14). Moisture was determined by hot air oven on day 0. Fat and protein were determined by Soxhlet solvent extraction system (Soxtec Avanti 2050 Auto System; Foss Tecator AB, Höganäs, Sweden) and automatic Kjeldahl nitrogen analyzer (Kjeltec® 2300 Analyzer Unit; Foss Analytical AB, Höganäs, Sweden), respectively. Crude fibre determination was carried out according to AOAC (14); briefly, samples were hydrolysed with 1.25% H2SO4 solution for 30 min followed by basic hydrolysis with 1.25% NaOH solution for 30 min. The residues were filtered, washed with hot water, and dried at 105 °C. The loss in mass during ashing at 550 °C was calculated as the crude fibre content.

The triplicate determination of pH was carried out by homogenizing 10 g of each sample with distilled water in a sample to water ratio of 1:10. The homogenate was subjected to a pH test using a pH meter (inoLab pH Level 2; WTW, Germany) for 5 min after which the pH was read.

Total calorific value was calculated according to the following equation:

  • k=[(FP·wP)+(FL·wL)+(FC·wC)+(FF·wF)] /1/

  • where k is the total calorific value (kJ/g) and wP, wL, wC and wF are the protein, lipid, carbohydrate and fibre content (in g/100 g) respectively. Calorific values of lipids (FL), proteins (FP), and carbohydrates (FC) were estimated at 37.68, 16.83 and 16.2 kJ/g, respectively (15). The calorific value of fibre (FF), i.e. BG and RS, was determined to be 8.37 kJ/g (16).

    Frying loss and oil absorption

    Frying loss was evaluated in triplicate according to the procedure described by Bengtsson et al. (17) with some modifications. Sliced sausages, 1 cm thick, was fried (DR5; Moulinex, Paris, France), and maintained at 174 °C for 2 min. The fat content of fried sausages was determined by a Soxhlet solvent extraction method (14) and compared with the fat content of sausages before frying.

    Lipid oxidation analysis

    The extent of lipid oxidation was assessed in triplicate by means of thiobarbituric acid reactive substance (TBARS) and peroxide values. The TBARS was evaluated according to the method explained by Ojagh et al. (18). A mass of 200 mg of samples was added to a 25 mL volumetric flask, 1 mL of 1-butanol was used to dissolve the samples, and made to 25 mL by distilled water. Then, 5 mL of TBA reagent were added to 5 mL of the prepared mixtures in the test tubes and placed in the water bath (95 °C). After 120 min the samples were cooled and absorbance was measured at 530 nm using spectrophotometer (Cary 60; Agilent, Santa Clara, CA, USA). Water was used as the blank. TBARS was expressed in mg of malondialdehyde (MDA) per kg of sample. Peroxide value was measured according to the method developed by Egan et al. (19), and expressed in mmol of O2 per kg of the sample.

    Total volatile basic nitrogen

    Total volatile basic nitrogen (mg of TVB-N per 100 g of sausages) was determined according to the recommended procedure by Goulas and Kontominas (20) with some modifications. A mass of 10 g of minced sausages was mixed with 2 g of MgO (Sigma-Aldrich, St. Louis, MO, USA) and one drop of silicone (Merck, Darmstadt, Germany) used as antifoaming substance and then mixed with distilled water. The distillate was collected in a flask containing 3% aqueous solution of boric acid (25 mL) and a mixed indicator (dissolution of 0.1 g of methylene blue (Sigma-Aldrich) and 0.1 g methyl red (Sigma-Aldrich) to 100 mL of ethanol (Merck). and then titrated with 0.05 M sulfuric acid solution (Merck).

    Microbiological analysis

    A mass of 10 g of each sample was aseptically weighed in sterile jars and mixed with 90 mL of sterile physiological saline solution (0.85% NaCl). Aliquots (1 mL) of the sample were serially diluted in 9 mL of sterile physiological saline solution. Five-fold serial dilution was carried out twice for each sample. Each dilution was spread plated, in duplicate, on plate count agar (PCA; Merck) in order to count the aerobic bacteria at 35 °C for 48 h and psychrophilic bacteria at 7 °C for 10 days (21). The Bacillus cereus was identified based on the ability to grow on mannitol-egg yolk-
-polymyxin (MYP) agar (Merck) incubated at 30 °C for 24 h (22). For Salmonella spp. detection peptone water (1%; Merck) was used as a pre-enrichment medium, and the cultures were incubated at 37 °C for (18±2) h. Rappaport-
-Vassiliadis (RV) broth (Merck) was further used as an enrichment medium and incubated at (42±2) °C. After 22-24 h a loopfull of RV broth was streaked on a brilliant green agar. The plates were incubated at 37 °C for 22-24 h for the detection of Salmonella colonies (23). The incubated (37 °C, 48 h) sulfite polymyxin sulfadiazine (SPS) agar (Merck) was used for identification of Clostridium perfringens (24). Staphylococcus spp., S. aureus, coliforms, Escherichia coli, yeasts and moulds were identified through methods explained by Baumgart (25). Yeast extract-glucose-chloramphenicol (YGC) agar (Merck) incubated at 25 °C for 5 days was used for enumeration of yeast and mould. Microbial counts were reported as colony forming units (CFU) per g of sausages. For Staphylococcus spp. identification, Baird-Parker agar plates (Merck) were incubated at 37 °C for 48 h. If the black, raised, glistening colonie s appeared, the coagulase formation test was carried out to identify the S. aureus strain. To identify coliforms, the violet red bile with glucose agar (VRBGA) was incubated at 30 °C for 48 h. The observed round purple colonies on VRBGA were subjected to lauryl sulfate tryptose (LST) broth (Merck) containing Durham tubes at 35 °C for 48 h for gas production evaluation (colonies producing gas were counted as coliforms). Furthermore, gas production was tested by incubation in Escherichia coli (EC) broth (Merck) containing Durham tubes at 45 °C for 48 h. Indole formation test was carried out for samples with positive gas production to identify E. coli (E. coli colonies change the colour to purple-red).

    Statistical analysis

    The data were analyzed using SPSS v. 19 (SPSS Inc., Chicago, IL, USA) by one-way repeated-measures ANOVA test. Duncan’s multiple range test was used to compare the mean values during treatment and least significant difference (LSD at p=0.05) test was used to identify significant differences during storage time. Significance difference was defined at p<0.05.

    Results and Discussion

    Proximate composition and pH of prebiotic sausages

    As it was indicated in Table 1, partial replacement of starch by resistant starch (RS) and β-glucan (BG) significantly decreased the protein, fat, ash and carbohydrate contents of sausages and increased moisture content (p<0.001), which can be attributed to water-binding capacities of BG and RS. RS increased the moisture content of sausages due to high amylose content which has higher binding capacity than native starch (26). On the other hand, moisture content was decreased in control sausage due to evaporation. Lower amount of total solids as the result of higher moisture content of enriched sausages resulted in lower protein, fat, ash and carbohydrate contents. Higher moisture content due to water-binding ability of BG in low-fat beef patties formulated with 13.45% BG was observed due to water-binding ability of BG (27). Morin et al. (28) demonstrated that low-fat, cooked sausages with 0.8% BG have an acceptable level of moisture content, while the highest drop after cooking was observed in sausages containing carboxymethyl cellulose (CMC). Additionally, a similar result was obtained by the addition of oat fibre and carrageenan to frankfurters (29).

    Composition, pH and calorific values (k) of sausages

        k/(kJ/g)     w(carbohydrate)/%     pH     w(moisture)/%     w(ash)/%     w(fat)/%     w(protein)/%     Sausage sample
        Total1 Crude fibre
        (1057.58±0.42)a     (0.0±0.0)a     (12.33±0.05)a     (6.26±0.00)a     (55.84±0.05)a     (2.53±0.009)a     (17.48±0.02)a     (11.83±0.01)a     Control
        (1009.23±0.38)b     (0.57±0.01)b     (10.99±0.02)b     (6.26±0.01)a     (58.01±0.00)b     (2.36±0.00)b     (16.98±0.02)b     (11.08±0.01)b     1
        (996.88±1.25)c     (1.280±0.01)c     (10.28±0.16)c     (6.3±0.0)a     (58.2±0.1)c     (2.41±0.032)c     (16.98±0.04)b     (10.83±0.00)c     2
        <0.001     <0.001     <0.001     NS     <0.001     <0.001     <0.001     <0.001     p-value

    Values followed by the same lower case letter within the same column are not significantly different (p>0.05). NS=not significant

    1Total carbohydrates without crude fibre

    The addition of BG and RS increased dietary fibre (DF) content of prepared sausages. The total dietary fibre content of BG and RS used as raw materials was about 34 and 60%, respectively. Sausages formulated with 2.22% RS and 1.33% BG (sausage 1) and 2.8% RS and 1.9% BG (sausage 2) contained 0.57 and 1.28% fibre, respectively.

    The pH value of prebiotic sausages containing RS and BG was not significantly different from control sausage (p>0.05), indicating that BG and RS did not affect the pH of sausages.

    Calorific value (kJ/g) of prebiotic sausages was significantly lower than of control, and this value was decreased by increasing the BG and RS mass fractions; the soluble dietary fibre has lower calorific value than digestible carbohydrates.

    Effect of prebiotic fibre on frying loss and oil absorption

    As it was demonstrated in Table 2, by incorporation of two types of prebiotic dietary fibre, the frying loss was increased significantly (p<0.05) and sausages with higher mass fractions of RS and BG had higher frying loss. Although the sausages with added prebiotics had lower fat content before frying, the higher fat content after frying was observed due to higher oil absorption than control (p<0.05). Namely, sausages with higher moisture content had higher frying loss and higher oil absorption during frying. During frying, the decrease of moisture was recorded of 4.86% in control, and 7.91 and 8.46% in sausages containing 2.22 RS and 1.33 BG (sausage 1) and 2.75 RS and 1.88 BG (sausage 2), respectively (data not shown). Thus, 2.79% of the moisture was replaced by oil in control, and 4.03 and 4.24% in formulated sausages 1 and 2, respectively. RS and BG combination caused a significant increase in fat content during frying (p<0.05), while it was not significant in control sausage.

    Frying loss and oil absorption of sausages

        Sausage sample     Frying loss     w(fat before frying)/%     w(fat after frying)/%
        Control     (14.62±0.05)a     (17.5±0.2)aA     (20.3±0.5)aA
        1     (17.5±0.1)b     (16.98±0 .02)bA     (21.01±0.08)bB
        2     (23.5±0.3)c     (16.98±0.04)bA     (21.2±0.2)cB
        p-value     <0.001     <0.001     <0.001

    Values followed by the same lower case letter within the same column are not significantly different (p>0.05).

    Values followed by the same capital letter do not show significant differences between fat content before and after frying (p>0.05)

    Since during frying inner moisture evaporates in form of steam and escapes through open channels and pores, the oil can enter the void left by the water (30). Therefore, the entrapped water in the matrix can be replaced by hot oil (174 °C). In a previously conducted study (31), deep fat frying of pork meat resulted in a reduction of moisture and further increase of fat absorption. Moreover, the changes in moisture and fat contents showed a direct correlation with frying time (31).

    Effect of prebiotic fibre on moisture content during storage

    The changes (loss or gain) in moisture content can pose adverse effects on the food product by directly influencing its quality, textural properties and shelf life (32).

    According to Fig. 1, initially prebiotic sausages had higher moisture content than control (p<0.001). During 60 days of refrigerated storage moisture content decreased in all samples. In the first 30 days, moisture content decreased only 0.8 and 1.4% in prebiotic sausages 1 and 2, respectively. However, from day 30 to day 60 moisture content decreased by 5.58 and 5.83% in prebiotic sausages 1 and 2, respectively. At the end of storage, the moisture content of prebiotic sausages was lower than of control. Apart from that, higher moisture reduction was observed in sausages with higher dietary fibre mass fraction. Carballo et al. (33) reported that the gels created from polysaccharides could form a denser and a stronger heat-induced protein matrix, leading to an increase in mass loss by reducing the binding of water. As it was mentioned before, BG, a soluble fibre, increases the amount of moisture held in a cooked meat protein system by physical entrapment of water. This free water could probably be released during storage. The resistant starch used in this study was RS2, which is high-amylose maize starch. During storage, intact or gelatinized amylose polymer is retrograded. This rearranging of amylose chain to crystalline forms could cause RS3 (retrograded amylose) formation (34, 35). It was also suggested that during storage, starch molecules could make complexes with protein or fat resulting in an increase in RS formation (34, 36), probably due to a decrease in their susceptibility to α-amylase (37). Moreover, the gelatinization temperature range of Hi-
-Maize® starch is between 66 and 170 °C (35), while in the present study, the used temperature for cooking the sausages was higher (80 °C) than gelatinization temperature range. After preparation of sausages and during cooling and storage, the release of water and decrease in moisture content can probably be correlated with further retrogradation of incorporated starch. Similarly, the results of Banchathanakij and Suphantharika (38) showed that retrogradation and hardness of RS gel alone were greater than of the mixture of RS and various BGs. The retrogradation caused more syneresis and water release of RS gels, hence employing the different mass fractions of BGs could hinder long-term retrogradation of RS gel.

    Changes in moisture content of control and prebiotic sausages during storage at 4 °C


    Effect of prebiotic fibre on oxidative stability (TBA and peroxide values)

    The lipid oxidation can be considered one of the principal causes of quality deterioration in food, particularly in meat products (39). There was no significant difference in TBA values among sausages until day 30. As shown in Fig. 2a, sausage 1 had lower TBA value than sausage 2 and control after 30 days. No significant difference between fat oxidation in the samples until day 30 can be related to moisture content, since water has a protecting effect against lipid oxidation, which is related to solvation of the reacting sites with water that decrease their reactivity towards oxygen (40). Thus, greater changes in moisture content after day 30 might have caused the differences in fat oxidation among the samples. Incorporation of 1.33% BG extract in the combination with 2.22% RS decreased TBA value significantly (p<0.05), probably due to the antioxidant potential of BG extract. However, by increasing the mass fractions of RS and BG, TBA value increased in a similar trend to control sample.

    Changes in: a) thiobarbituric acid (TBA) value (expressed as mass fraction of malondialdehyde (MDA) and b) peroxide value (PV) of control and prebiotic sausages during storage at 4 °C


    As it was shown in Fig. 2b, the significantly higher peroxide values were recorded in control sample after 30 days of storage. By increasing storage time to 45 days, sausage 1 demonstrated significantly lower peroxide value than sausage 2 and control (p<0.05).

    According to the TBA and peroxide values, it could be hypothesized that increasing the mass fraction of RS could increase fat oxidation. Omana et al. (41) documented antioxidant properties of BG in meat system. The results indicated that use of higher mass fractions of BG (including 46% BG) as a salt replacer in high pressure processed chicken breast meat caused a decrease in TBA value. In addition, Haghshenas et al. (42) indicated that BG extract could decrease lipid peroxidation during storage of shrimp nuggets by inhibiting the formation of both primary and secondary oxidation products mainly due to the redox properties of phenolic compounds. In contrast, Higgins et al. (43) reported that RS could increase the fat oxidation of breakfast meal containing 2.7 and 5.4% RS in comparison with control. Similar result was reported by Nasrin and Anal (44). TBA value increased significantly in all groups under aerobic storage because lipid oxidation and volatile metabolites were enhanced in the presence of oxygen (45). After 60 days of storage, TBA value was lower than threshold value for the perception of rancidity by consumers. According to the results of Ockerman (46), meat products with MDA mass fractions higher than 1 mg/kg are subject to rancidity.

    Effect of prebiotic fibre on TVB-N value

    As shown in Fig. 3, the initial TVB-N mass fractions of control, sausage 1, and sausage 2 samples were 19.4, 19.98 and 20.24 mg per 100 g, respectively. The TVB-N value increased gradually during whole storage period, except on the 15th day of storage, control showed lower TVB-N value than two treatments containing BG and RS. Between prebiotic sausages, samples with higher microbial counts showed higher TVB-N values, which can be attributed to amino acid decarboxylase activity of microorganisms and protein decomposition during storage. The trend of TVB-N changes did not comply precisely with the total viable count growth pattern.

    Changes in total volatile basic nitrogen (TVB-N) mass fraction of control and prebiotic sausages during storage at 4 °C


    Increase of TVB-N value after decrease of total viable count can be associated with continuous decarboxylation activity of secreted decarboxylase enzymes, which are released in sausages simultaneously. Giménez et al. (47) suggested a value of 25 mg of TVB-N per 100 g of fish as the highest acceptable level in the fish product. By considering this mass fraction as an acceptable level for sausages, on day 60 of storage both prebiotic sausages had higher TVB-N value than acceptable limit, but in the control sample it was below TVB-N cut-off.

    Effect of prebiotic fibre on microbial properties

    Due to enough heat treatment during production of cooked sausages based on good manufacturing practices (GMP) guidelines, no Clostridium perfringens, coliforms, E. coli, Staphylococcus spp., Salmonella spp. or Bacillus spp. were detected during storage. Coliforms are sensitive and were easily destroyed during heat treatment of frankfurters (48). A significant (p<0.001) increase in the total viable count was observed in all samples up to day 45 and it decreased after that (Fig. 4a). After production of samples, the psychrophilic bacteria were counted in the highest count and it decreased dramatically afterwards (Fig. 4b). Mould increased up to day 15 and then was reduced significantly (Fig. 4c). Yeasts were not detected during storage. However, in 60 days of storage, microbial growth was lower than the limit established by the Iranian National Standard for Beef Sausages (49).

    Changes in: a) total viable count, b) psychrophilic count and c) mould count of control and prebiotic sausages during storage at 4 °C


    Reduction of microbial count during storage is probably due to the decrease in the moisture content of sausages, besides the presence of antimicrobial agents such as nitrite residue, phosphates and salt mass fraction. The observed decrease was consistent with the results obtained by Oksuz et al. (50), who reported that moisture content of dry sausages from African catfish decreased significantly during storage as well as a microbial count. It was concluded that moisture reduction has a positive effect on microbial reduction of sausages. Moisture reduction during storage might be related to drying, during which surface water evaporates and free interior water diffuses towards the periphery (51).

    Study of the effect of orange dietary fibre on fermented sausages showed that during dry curing, the moisture content of sausages decreased and aw reduction was in agreement with moisture reduction. Sausages with higher fibre mass fractions showed higher aw reduction (52). Previously conducted investigations demonstrated that loss of free water slightly influences the decrease in aw (53), and Gould (54) found that reduced aw can inhibit the growth of microorganisms.

    In a similar study, the effect of different binders on the shelf life of enrobed meat cutlets showed a significant increase in the mesophilic count up to the 10th day and decreased afterwards (55). Sausages with BG and RS showed lower total viable count than control during 60 days of storage. Higher psychrophilic count in 15 days of storage was recorded, and no significant difference was noted among the samples after 15 days. Lower microbial growth in prebiotic samples is probably due to the antimicrobial activity of BG related to the presence of bioactive compounds, especially polyphenols. Scientists have reported antimicrobial effects of oat BG against E. coli and Bacillus subtilis. According to the results of Shin et al. (56), underivatized oat β-glucan has up to around 35% inhibitory effects on E. coli and B. subtilis, depending on their concentration.

    In another study, the effect of orange dietary fibre and oregano essential oil on the shelf life of bologna sausages was evaluated. The control product had higher total aerobic bacteria. Lower microbial growth in the samples containing orange dietary fibre and oregano essential oil was correlated with the antimicrobial activity of bioactive compounds, mainly polyphenols and terpenes, present in both fibre and essential oil (57).

    Conclusions

    The newly introduced prebiotic sausages had higher frying loss and oil absorption than conventional sausages. The addition of 2.22% resistant starch (RS) and 1.33% β-glucan (BG) successfully decreased fat oxidation of sausages during storage due to antioxidant properties of BG extract, but higher mass fractions of RS and BG increased fat oxidation. The antimicrobial properties of BG inhibited microbial growth and lower microbial count was observed during 60 days of storage when 2.22% RS and 1.33% BG were added. Prebiotic sausages had a maximum shelf life of 45 days. Longer storage time is not recommended because of high levels of total volatile basic nitrogen (TVB-N) and undesirable appearance of the product due to significant moisture reduction. Thus, incorporation of 2.22% RS and 1.33% BG mixture into sausage formulation could be a good strategy to reformulate traditional sausages to a healthier meat product.

    ACKNOWLEDGEMENTS

    Acknowledgements

    Authors acknowledge the financial support of National Nutrition and Food Technology Research Institute (NNFTRI) of Iran. Also, we are thankful to Tehran Meat Product Company (Tehran, Iran) for their help in sausage manufacturing. Amin Mousavi Khaneghah likes to thank for the support of CNPq-TWAS Postgraduate Fellowship (grant no. 324027-4290).

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